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Preface
List of Nomenclature
Outcomes Assessment 1

Sect. 1 Conceptualization and Analysis of Chemical Processes 9
Ch. 1 Diagrams for Understanding Chemical Processes 11
Ch. 2 The Structure and Synthesis of Process Flow Diagrams 57
Ch. 3 Tracing Chemicals through the Process Flow Diagram 99
Ch. 4 Understanding Process Conditions 115

Sect. 2 Engineering Economic Analysis of Chemical Processes 141
Ch. 5 Estimation of Capital Costs 143
Ch. 6 Estimation of Manufacturing Costs 187
Ch. 7 Engineering Economic Analysis 221
Ch. 8 Profitability Analysis 261

Sect. 3 Synthesis and Optimization of Chemical Processes 325
Ch. 9 Utilizing Experience-Based Principles of Confirm the Suitability of a Process Design 327
Ch. 10 Synthesis of the PFD from the Generic BFD 354
Ch. 11 Synthesis of a Process Using a Simulator and Simulator Troubleshooting 384
Ch. 12 Process Optimization 424
Ch. 13 Pinch Technology 459

Sect. 4 Analysis of Process Performance 519
Ch. 14 Process Input/Output Models 523
Ch. 15 Tools for Evaluating Process Performance 532
Ch. 16 Performance Curves for Individual Unit Operations 548
Ch. 17 Performance of Multiple Unit Operations 593
Ch. 18 Reactor Performance 625
Ch. 19 Regulating Process Conditions 661
Ch. 20 Process Troubleshooting and Debottlenecking 697

Sect. 5 The Impact of Chemical Engineering Design on Society 729
Ch. 21 Ethics and Professionalism 731
Ch. 22 Health, Safety, and the Environment 770
Ch. 23 Green Engineering 804
Ch. 24 Chemical Product Design 818

Sect. 6 Interpersonal and Communication Skills 831
Ch. 25 Teamwork 833
Ch. 26 Written and Oral Communications 857
Ch. 27 A Report Writing Case Study 885

App. A Cost Equations and Curves for the CAPCOST Program 915
App. B Information for the Preliminary Design of Four Chemical Processes 938
App. C Design Projects (on companion CD-ROM)

Index 977

The Leading Integrated Chemical Process Design Guide: Now with New Problems, New Projects, and More

More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Third Edition, presents design as a creative process that integrates both the big picture and the small details-and knows which to stress when, and why. Realistic from start to finish, this book moves readers beyond classroom exercises into open-ended, real-world process problem solving. The authors introduce integrated techniques for every facet of the discipline, from finance to operations, new plant design to existing process optimization.

This fully updated Third Edition presents entirely new problems at the end of every chapter. It also adds extensive coverage of batch process design, including realistic examples of equipment sizing for batch sequencing; batch scheduling for multi-product plants; improving production via intermediate storage and parallel equipment; and new optimization techniques specifically for batch processes.

Coverage includes

* Conceptualizing and analyzing chemical processes: flow diagrams, tracing, process conditions, and more
* Chemical process economics: analyzing capital and manufacturing costs, and predicting or assessing profitability
* Synthesizing and optimizing chemical processing: experience-based principles, BFD/PFD, simulations, and more
* Analyzing process performance via I/O models, performance curves, and other tools
* Process troubleshooting and “debottlenecking”
* Chemical engineering design and society: ethics, professionalism, health, safety, and new “green engineering” techniques
* Participating successfully in chemical engineering design teams

Analysis, Synthesis, and Design of Chemical Processes, Third Edition, draws on nearly 35 years of innovative chemical engineering instruction at West Virginia University. It includes suggested curricula for both single-semester and year-long design courses; case studies and design projects with practical applications; and appendixes with current equipment cost data and preliminary design information for eleven chemical processes-including seven brand new to this edition.
About the CD-ROM
The CD-ROM contains the latest version of CAPCOST, a powerful tool for evaluating fixed capital investment, full process economics, and profitability-now expanded with cost data for conveyors, crystallizers, dryers, dust collectors, filters, mixers, reactors, and screens. It also contains the HENSAD tool for constructing temperature interval, cascade, and temperature enthalpy diagrams; estimating optimal approach temperatures; and designing heat exchanger networks. Also provided: additional chapters on outcomes assessment, written and oral communications, and a written report case study, as well as six complete student design projects.